Vial Liquid Filling Machine ( 130 bottles/min )
Vial Liquid Filling Machine ( 130 bottles/min )
Vial Liquid Filling Machine ( 130 bottles/min )
Vial Liquid Filling Machine ( 130 bottles/min )
Vial Liquid Filling Machine ( 130 bottles/min )
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The aseptic filling production line for eye drops is composed of six main parts: bottle arrangement, transportation, aseptic purification gas washing bottle, filling, inner stopper and outer cap. It is mainly used to complete the bottle arrangement, bottle transportation, gas washing, metering and sub packing, stopper, capping and capping of eye drops bottle. The whole production process is completed under 100 level laminar flow protection and aseptic isolation operation, The production line is also suitable for the production of other small capacity plastic bottles.


Introduction:
In the pharmaceutical manufacturing landscape, where precision and efficiency are paramount, the Vial Liquid Filling Machine emerges as a game-changer. Seamlessly blending technological innovation with meticulous craftsmanship, this advanced device revolutionizes the filling of vials with liquid medications, ensuring accuracy and speed. Let's explore the exceptional characteristics, versatile applications, and intricate mechanical principles of this transformative tool reshaping the pharmaceutical industry.

Product Characteristics:
The Vial Liquid Filling Machine boasts an array of exceptional features meticulously engineered for precise and efficient filling. Constructed from durable materials, such as stainless steel, it guarantees longevity and adherence to stringent quality standards. Equipped with fully automated dosing systems, customizable settings, and intuitive interfaces, this machine offers seamless automation while retaining control over the filling process. Its adjustable controls accommodate a wide range of liquid viscosities, ensuring consistent and accurate fills for each vial. With anti-drip mechanisms and secure sealing, it preserves the integrity of medications, delivering products of unparalleled quality and reliability.

Product Applications:
The applications of the Vial Liquid Filling Machine cater to the diverse needs of pharmaceutical formulations. Ideal for medium to large-scale production, it excels in filling vials with liquid medications, vaccines, and injectables where precision is crucial. Pharmaceutical manufacturers leverage its versatility for custom formulations, ensuring each vial receives a precise dosage. Whether dispensing lifesaving drugs or specialized therapies, the Vial Liquid Filling Machine serves as an indispensable tool for achieving pharmaceutical excellence with finesse.

Mechanical Principle:
At its core, the Vial Liquid Filling Machine operates on advanced mechanical principles designed for precision and adaptability. Utilizing fully automated dosing pumps, conveyor systems, and precision filling nozzles, it accurately measures and dispenses precise quantities of liquid medications into individual vials. Temperature controls maintain optimal consistency, while integrated sensors and programmable logic controllers oversee the fully automated process. This precision ensures uniformity, minimizing errors and maximizing efficiency while upholding the highest standards of pharmaceutical production.

In conclusion, the Vial Liquid Filling Machine represents the epitome of synergy between technology and pharmaceutical expertise. Its exceptional characteristics, diverse applications, and balanced mechanical principles make it an indispensable asset for pharmaceutical manufacturers seeking the perfect blend of precision and automation. As a cornerstone of pharmaceutical production, it continues to redefine industry standards, ensuring each vial embodies the essence of precision, efficiency, and pharmaceutical excellence.



Basic performance characteristics

1Touch screen operation platform

2Host frequency control, automatically display the current working frequency

3The filling volume can be adjusted as a whole or fine-tuning

4No bottle, no filling

5If there is no bottle, there is no plug

6No inner plug, no outer cover

7The capping station is equipped with bottle clamping device and top cover device

eight Stop the machine when there is no bottle and start automatically when there is bottle nine When the rotary table clamps the bottle, the torque limiting device can stop the machine for protection

ten Equipped with a 60L liquid storage tank, two proximity switches on and off the floating ball in the liquid storage tank + angle valve control for automatic material replenishment (the liquid replenishment system of the liquid storage tank needs to be in the state of liquid replenishment when the main engine power is turned on, and after the power is turned off, the liquid replenishment system needs to be in the state of closed no matter how much the liquid level is)

Plastic cap screwing system

    The motor transmits the power to the main shaft through the transmission device, so that the turntable rotates. Because the central gear does not rotate, the rotary cap rotates because of the rotation of the gear of the rotary cap shaft. The machine will automatically grab the cap, and the bottle will automatically screw the cap when it reaches the specified position,no bottle then no cover, when the rotation of the cap side moving down, rotation (pressure) cap under the action of the CAM to complete cover. Then by the drawing wheel into bottle delivery.


cover loading automatically


    Cover feeding cage with vibrating disk is connected to a pipe that carries the outside cover ,They automatically arranges the outside cover and deliver the outside cover.

     In this way, the small bottle is covered in a Coherent process, reducing the manual contact with the syringe process, and ensuring bottle hygiene,At the same time, labor costs are reduced.


In short, we will try our best to provide you with satisfactory service,the following is our customer feedback:

Type

Bottle conveyoring → bottle feeding → bottle filling → loading inner stopper → loading outer Cap → outer Cap capping → bottle outlet by rotary table

Filling volume

5-10ml (can be customized)

Filling speed

130bpm

Filling error

≤±1%

Pass rate

≥99.9%

Filling type

Ceramic pump or peristaltic pump

Filling temperature

Room

Air pressure

0.4-0.6MPaconsumption 10-25L/min

Power

2.5kw

Voltage

380V/50/60hZ (can be customized)

Weight

About 1500kg


No.

Name

Type

Brand

1

Filling pump

Ceramic pump or peristaltic pump

China

2

Filling heads

Customized

China

3

Stopper heads

Customized

China

4

Capping heads

Customized

China

5

PLC

TM218LDA40DR2HN

Schneider

6

Touch screen

3500

Schneider

7

Frequency converter

ATV310H075N4A

Schneider

8

Main electrical components

/

Schneider

9

Main pneumatic components

/

Schneider

10

Main motor

0.75KW

China

11

Reducer

WPDS70-20

China

12

Conveyor motor

200W   1:25

China

13

80 dividing box

1:18

China

14

Material of equipment keel

A3carbon steel

China

15

Main material

Cover is SUS304, liquid contacting parts SUS316L

China

Product Catalog