Vial Filling Machine ( 7000-24000 pcs/h )
Vial Filling Machine ( 7000-24000 pcs/h )
Vial Filling Machine ( 7000-24000 pcs/h )
Vial Filling Machine ( 7000-24000 pcs/h )
Vial Filling Machine ( 7000-24000 pcs/h )
  • FEATURES
  • CONFIGURATION
  • APPLICATION

Introduction:
In the pharmaceutical manufacturing landscape, efficiency and precision intertwine with the Vial Filling Machine. This state-of-the-art apparatus seamlessly merges technological advancement with pharmaceutical expertise, providing drug manufacturers with a reliable solution for automating the filling of vials with accuracy and speed. Let's explore the unique characteristics, versatile applications, and intricate mechanical principles of this transformative device reshaping the pharmaceutical industry.

Product Characteristics:
The Vial Filling Machine boasts a plethora of exceptional features meticulously engineered for precise and efficient vial filling. Constructed from durable materials, such as stainless steel, it ensures longevity and adherence to the highest quality standards. Equipped with fully automated dosing systems, customizable settings, and user-friendly interfaces, this machine delivers seamless automation while retaining control over the filling process. Its adjustable controls accommodate various pharmaceutical formulations, guaranteeing consistent and accurate fills for each vial. With anti-drip mechanisms and secure sealing, it upholds the integrity of drug formulations, delivering products of unmatched quality and reliability.

Product Applications:
The applications of the Vial Filling Machine cater to the diverse needs of pharmaceutical formulations. Ideal for medium to large-scale production, it excels in filling vials with precision, whether for liquid medications, vaccines, or injectables. Pharmaceutical manufacturers leverage its versatility for custom formulations, ensuring each vial meets stringent regulatory requirements. Whether dispensing lifesaving drugs or specialty medications, the Vial Filling Machine serves as a cornerstone for pharmaceutical companies striving for excellence in drug production.

Mechanical Principle:
At its core, the Vial Filling Machine operates on advanced mechanical principles designed for precision and adaptability. Utilizing fully automated dosing pumps, conveyor systems, and precision filling nozzles, it accurately measures and dispenses precise quantities of pharmaceutical solutions into individual vials. Temperature controls maintain optimal formulation consistency, while integrated sensors and programmable logic controllers oversee the fully automated process. This precision ensures uniformity, minimizing errors, and maximizing efficiency while meeting the stringent standards of pharmaceutical manufacturing.

In conclusion, the Vial Filling Machine represents the pinnacle of synergy between technology and pharmaceutical expertise. Its exceptional characteristics, diverse applications, and balanced mechanical principles make it an indispensable asset for drug manufacturers seeking the perfect blend of precision and automation. As a fundamental component of pharmaceutical production, it continues to redefine industry standards, ensuring each vial embodies the essence of precision, efficiency, and pharmaceutical excellence.


Features:

1. The bottle on the screw goes directly into the filling station of the rotary chuck, and the bottle feeding structure is reasonable, and the bottles are basically intact and broken.

2. The measurement can be adjusted uniformly and fine-tuned individually.

3. The equipment has reasonable structure, beautiful appearance and convenient maintenance.

4. Button control is adopted in the control part, and the frequency converter is used for speed regulation. The main electrical components are imported.


Filling head

Quantitative Filling

When the bottle was sent to the location of the chuck, automatic identification of sensors, control by internal program to send signals for filling station, when the bottle comes under the filling head, servo system control ball screw, complete tracking filling, filling process without dripping, do not waste material, also can ensure the bottle clean and tidy, convenient after labeling.

The size of the filling head can be customized according to the caliber of the bottle, ensuring that this machine is absolutely suitable for your product.Adopt Piston Pump Control Filling Head, Ensure Filling Volume Error Control In +/-1%


cover loading automatically


   Cover feeding cage with vibrating disk is connected to a pipe that carries the outside cover ,They automatically arranges the outside cover and deliver the outside cover.

     In this way, the small bottle is covered in a Coherent process, reducing the manual contact with the syringe process, and ensuring bottle hygiene,At the same time, labor costs are reduced.

     In short, we will try our best to provide you with satisfactory service,the following is our customer feedback.

Ampoule

Production capability

1,2ml

24000 pcs/h

5ml

18000 pcs/h

10ml

12000 pcs/h

20ml

7000 pcs/h

rated production capability

above production capability

loading accuracy

± 2%

percent of pass

98%

Power consumption

2.4kw;(Ac 380V/50Hz)

Nitrogen consumption

2 m3/h

Fuel gas

City gas

2 m3/h

Consumption

LPG

0.4 m3/h

Oxygen

Use City gas

1.2 m3/h

Consumption

Use LPG

1.7 m3/h

Suction requirement

0.6m/s

Number of operators

2people

External dimension:

L×W×H(mm)

3600×2100×2450

Net weight (kg)

2500

No.

Name

Brand

QTY

1

Filling pump

MIC

8

2

Filling head

MIC

8

3

Cap screwing head

MIC

2

4

PLC

Siemens

1

5

Touch screen

Siemens

1

6

Frequency converter

Schneider

7

Main electrical components

Schneider

8

Main pneumatic components

AirTAC

9

Main motor

ZD

1

10

Reducer

ZD

1

11

Coneyor motor

ZD

1

11

Material of equipment keel

Domestic

12

Main machine material

Domestic

Product Catalog