Introduction:
In the dynamic realm of pharmaceutical manufacturing, precision and efficiency reign supreme, and the Prefilled Syringe Filling Machine stands as a beacon of innovation. Seamlessly blending cutting-edge technology with meticulous engineering, this advanced device offers pharmaceutical companies a reliable solution for automating the filling of prefilled syringes with unmatched accuracy and efficiency. Let's delve into the distinctive characteristics, versatile applications, and intricate mechanical principles of this transformative tool reshaping the pharmaceutical landscape.

Product Characteristics:
The Prefilled Syringe Filling Machine showcases a host of exceptional features meticulously designed for precise and efficient filling. Crafted from premium-grade materials like stainless steel, it ensures durability and adherence to the most stringent quality standards. Equipped with fully automated dosing systems, customizable settings, and user-friendly interfaces, this machine provides seamless automation while allowing for precise control over the filling process. Its adjustable controls accommodate a wide range of pharmaceutical viscosities, ensuring consistent and accurate fills for each prefilled syringe. With anti-drip mechanisms and secure sealing, it preserves the integrity of pharmaceutical formulations, delivering products of unparalleled quality and reliability.

Product Applications:
The applications of the Prefilled Syringe Filling Machine cater to the diverse needs of pharmaceutical formulations. Ideal for medium to large-scale production, it excels in filling prefilled syringes with precision and efficiency. Pharmaceutical companies leverage its versatility for custom formulations, ensuring each prefilled syringe meets the highest standards of safety and efficacy. Whether dispensing vaccines, biologics, or injectable medications, the Prefilled Syringe Filling Machine serves as an indispensable tool for achieving pharmaceutical excellence with finesse.

Mechanical Principle:
At its core, the Prefilled Syringe Filling Machine operates on advanced mechanical principles tailored for precision and adaptability. Utilizing fully automated dosing pumps, conveyor systems, and precision filling nozzles, it accurately measures and dispenses precise quantities of pharmaceutical solutions into individual prefilled syringes. Temperature controls maintain optimal consistency, while integrated sensors and programmable logic controllers oversee the fully automated process. This precision ensures uniformity, minimizing errors and maximizing efficiency while upholding the highest standards of pharmaceutical manufacturing.

In conclusion, the Prefilled Syringe Filling Machine represents the pinnacle of synergy between technology and pharmaceutical expertise. Its exceptional characteristics, diverse applications, and balanced mechanical principles make it an indispensable asset for pharmaceutical companies seeking the perfect blend of precision and automation. As a cornerstone of pharmaceutical production, it continues to redefine industry standards, ensuring each prefilled syringe embodies the essence of precision, efficiency, and pharmaceutical excellence.

This machine is a pre-filling machine specially developed for laboratory filling pre-filling syringes.Suitable for filling and filling 1-20ml glass, prefilled, oral, aseptic syringe (BD tube).

Function introduction:

Mixer syringe artificially by chute automatic filling into the thumbwheel: syringe by rows of slide down the chute, dial wheel intermittent rotation, a feeding wheel a syringe, and bring them to the corresponding work station (also can use the automatic feeding mechanism, by artificial once a hive of syringes, automatic feeding machine again, with another fee).

◆ filling of syringe: the syringe is carried to the filling station by the rotary wheel, and a single liquid filling needle is inserted into the syringe to fill and rise at the same time. During filling, the syringe is sealed for vacuuming, and the filling pump is filled with ceramic pump.

Syringe vacuum gasser: after filling syringes by dial wheel rotation to stoppering station, after finishing the oscillator stopper is go through the track to the top of the syringe, by a stoppered rod first stopper in gasser stem head, gasser rod and a vacuum body, at the same time press the syringe after sealing vacuum, then through gasser rod to the injector of liquid surface.

◆ release of finished products: after filling and filling the finished product of syringe, it can be manually collected after sliding out through the suspension of a slide.

Features:

This machine is driven by servo motor without traditional mechanical transmission.

The machine is simple in operation and reliable in operation.

Filling speed and finishing adjustment, plugging vacuum degree and time can be adjusted, suitable for various viscosity of oil, gel filling plug.

Touch screen can save multiple specifications of production procedures, after the replacement of specifications, directly call the corresponding program screen.

The machine occupies a small area and is easy to move. It is very suitable for laboratory or small batch production.

Syringe container filling head

    The syringes are arranged neatly in the matching slot, and the filling starts row by row when they reach the designated position. This machine can ensure accurate filling and no drip leakage. Accurate filling during the filling process, reliable and accurate line by line movement.

cap station

   vacuum cap to avoido air bubbles inside