Emulsifying Machine(500L)
Emulsifying Machine(500L)
Emulsifying Machine(500L)
Emulsifying Machine(500L)
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This machine consists of: oil tank, water tank, vacuum homogeneous emulsifying machine, heating system, mixing system, vacuum system, hydraulic lifting system, operation control cabinet, piping system. It is the most suitable equipment to produce high-grade skin care creams or other creams products.

Oil tank capacity 300L; water tank capacity 350L; primary pot capacity 550L, working volume 450L; limiting vacuum -0.09MPa.

Size: Complete machine:3000mm×2500mm×3200-4500mm,  Oil and water tank: 2500mm×1200mm×2000mm

Material: 304 stainless steel. Inner wall, jacket, outer layer all made by 304 stainless steel, inner and outer are polished, the surface handled by special light treatment.

Oil tank and water tank are both double deck, inner and middle wall thickness 5mm, outer layer thickness 3mm.

Heating system: interlayer electric or steam heating, the outer layer covers by asbestos to insulate heat, reducing heat lost and avoiding scalding employees.

Mixing system: both toil tank and water tank assemble disperser of 1.1KW, to make the water and oil heated more quickly and evenly.

Vacuum Emulsifying pot: made of three decks 304 stainless steel. Interlayer thickness 6mm, middle layer thickness 6mm, outer layer thickness 3mm, special light treatment The homogenizer is on the top of the emulsifying pot, adjustable time setting depends on the product homogenization need, voltage 380V, power 7.5KW, made in Shanghai and uses German technology, the highest speed 3500 r/min. The material moves in a high speed between the rotor and stator, what can engender a strong hydraulic shear power to dispersing materials, meanwhile it can engender centrifugal power to extrude, milling, crash the material, ultimately make the material mixing, stirring, diminution to the desired requirements. A lighting hole on the pot cover to observe the states of homogeneity. Entrance for spots of material provide possibility to add essence and suchlike materials. Either pour-out the material by tilting the pot or from the bottom, the latter way can make the materials enter the filling machine directly for quantitative filling. Easy to clean.

     Vacuum system: voltage 380V, power 2.2KW, materials in water tank and oil tank are absorbed into the primary pot in vacuum. The rotary-vanepump is made by Haibo Kang Company in Shanghai, which can remove the air bubble to improve the homogenizing effect.(circulating cooling by water)

Mixing system: voltage 380V, power 2.2KW, 10-120 rev / min. Monitoring with transparent filter, scraping the interlayer when mixing, frequency control.

Heating system: 2KW electric heating device or steamy heating attaching at the bottom. Heating with temperature display, easy to control.

Hydraulic lifting: voltage 380V, power 3KW. Lifting is easy to operate, so the material can be effectively emulsified in a closed condition.

Control System: The control system is equipped with digital time relay device, so it can adjust time and speed of homogenizer based on different material. All control buttons are concentrated together,clear at a glance.

An emulsifying machine is a specialized piece of equipment designed to facilitate the emulsification process in various industries. These machines are engineered to blend immiscible substances, such as liquids, oils, and powders, creating stable and uniform emulsions. With their advanced technology and versatile features, emulsifying machines provide industries with a reliable solution for achieving consistent product quality and desired texture.

The core functionality of an emulsifying machine lies in its ability to create and stabilize emulsions. Equipped with high-speed rotating blades or homogenizers, these machines apply intense shear forces to break down particles and disperse them uniformly within the emulsion. The advanced design of the machine's mixing chamber ensures efficient emulsion formation, preventing phase separation and maintaining product stability.





Pot lid feeding system

This device can be connected to the tube using vacuum system, the material into the emulsifying pot, inner wall and outer are 304 high quality stainless steel, inside and outside fine casting, surface special light processing.



Oil And Water Tank

Used for pre-heating and pre-stirring materials, and then transported to the main pot for secondary stirring homogenization. The electric heating power of the sandwich layer is 2KW, and the outer layer is equipped with asbestos insulation device, which not only ensures that the heat energy is reduced and the scalding of employees is avoided. Two cases quota fixed stirring dispersions 0.55KW, so that oil and water heating more quickly and evenly.




Control System

The control system is equipped with digital time relay device, so it can adjust time and speed of homogenizer based on different material. All control buttons are concentrated together,clear at a glance.

If you want to know more models of filling machine, you can refer to the table below:

Vacuum Homogenizer Mixer

Model

10L

30L

50L

100L

150L

200L

300L

500L

600L

1000L

Working Capaicty

10

30

50

100

150

200

300

500

600

1000

Emulsify

KW

0.75

1.1

2.2

3

4

4

4

7.5

11

11

Min/r

0-2800

0-2900

0-2800

0-2800

0-2800

0-2800

0-2900

0-3500

0-3500

0-3500

Agitator

KW

0.55

1.1

1.1

1.1

1.5

1.5

2.2

2.2

4

4

Min/r

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

Machine Dimension

Length

1100

1650

1500

1700

1100

2600

1100

3000

3000

4800

Width

600

600

600

650

600

1900

600

2500

1300

3000

Height

1500

1700-2300

1900-2500

1700-2700

1700-2700

2500-3500

2500-3500

3200-4500

3200-4500

2500-3850



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Device Name

500L Emulsifying Machine

Working ability

Design volume: 550L

Working volume:450L

Minimum operating volume: 150L

Material

Contact Parts: 304 stainless steel   thickness: 6mm

Interlayer: 304 stainless steel thickness: 6mm

Outer layer: 304 stainless steel thickness: 3mm

Weight

2500kg

Size

3000mm×2500mm×3200-4500 mm

Service life

10 years

Stirring

Fixed paddle stirring, PE blade Scraping

Homogenizer

Power: 7.5KW

Motor speed: 3500r/min

Particle size: 0.2-0.6um

Uncapping

Hydraulic lift

Heating

Electric heating or steamy heating

Discharge

Tilt pot discharge and bottom valve discharge

Process parameters

Working pressure: -0.09MPa

Flimsy parts

1 year renewal except artificial

Warranty period

1 year


Inverter

Taian (Taiwan)

Motor

Huadiao (Nanjing)

Reducer

Jiahe(Zhejiang)

Vacuum

Boer Kang (Shanghai)

304 stainless steel

Taigang(Tianjin)

Main electrical components

Zhengtai(Zhejiang)

Hydraulic press

Guangde(Wuxi)

Hydraulic cylinder

Guangde(Wuxi)


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