MIC-ZF20 Ketchup Filling Machine ( Sauce, Mayonnaise, Edible Oil, 4000 Bottles/h )
MIC-ZF20 Ketchup Filling Machine ( Sauce, Mayonnaise, Edible Oil, 4000 Bottles/h )
MIC-ZF20 Ketchup Filling Machine ( Sauce, Mayonnaise, Edible Oil, 4000 Bottles/h )
MIC-ZF20 Ketchup Filling Machine ( Sauce, Mayonnaise, Edible Oil, 4000 Bottles/h )
MIC-ZF20 Ketchup Filling Machine ( Sauce, Mayonnaise, Edible Oil, 4000 Bottles/h )
  • FEATURES
  • PARAMETER
  • CONFIGURATION
Introduction:
In the competitive realm of food production, where accuracy and efficiency are paramount, the Ketchup Filling Machine emerges as an indispensable innovation. This advanced marvel of engineering seamlessly blends technology with precision, revolutionizing the way ketchup is filled and packaged. Delving into its distinctive product characteristics, diverse applications, and the intricate mechanical principles guiding its operation provides a glimpse into its pivotal role in the food industry.

Product Characteristics:
The Ketchup Filling Machine stands out with its remarkable product characteristics. Crafted from high-grade materials, these machines are built for durability, ensuring reliable performance under demanding conditions. Their adaptable design allows for versatile filling options, accommodating various container sizes and shapes. Equipped with cutting-edge dosing systems, these machines guarantee accurate and consistent filling, reducing wastage and maximizing production efficiency. User-friendly interfaces enable seamless operation and swift adjustments, enhancing overall productivity. Leak-proof sealing mechanisms maintain the freshness and flavor of the ketchup, ensuring a high-quality end product for consumers.

Product Applications:
The applications of the Ketchup Filling Machine span a wide spectrum within the food industry. From large-scale manufacturing plants to small-scale enterprises, these machines cater to diverse packaging needs. Fast-food chains, restaurants, and catering services rely on these machines to maintain portion control and consistency, enhancing customer satisfaction. Retailers benefit from the neatly filled ketchup bottles, sachets, and pouches, enhancing the visual appeal of products on shelves. Additionally, these machines are not limited to ketchup alone; they efficiently fill various sauces, dressings, and condiments, making them indispensable in culinary ventures.

Mechanical Principle:

At its core, the Ketchup Filling Machine operates on intricate mechanical principles designed for precision and speed. Utilizing advanced pumps and filling heads, the machine accurately measures and dispenses the specified quantity of ketchup into containers. Automated conveyor systems facilitate the smooth movement of containers, optimizing the filling process. Sealing mechanisms, employing heat or pressure, secure the containers, preserving the freshness and taste of the ketchup. Integrated sensors and controllers oversee the entire process, ensuring consistency and minimizing errors, thus enhancing the overall efficiency of the packaging operation.

In conclusion, the Ketchup Filling Machine epitomizes the fusion of innovation and functionality in the food packaging industry. Its outstanding product characteristics, diverse applications, and advanced mechanical principles make it an indispensable asset for businesses aiming for precision, efficiency, and quality in packaging ketchup and related products. Embracing the latest technological advancements, this machine sets new standards, ensuring that the end consumers receive products of the highest quality and consistency.


This machine is suitable for filling a liquid and cream products, especially for high viscosity materials, the effect is obvious.

Meet food health standard, could filling tomato sauce , chili sauce , mayonnaise and so on.

1. Adopt PLC programmable control system with touch screen interface.

2. Automatic bottle feeding, automatic filling, automatic bottle.

3. Adopt servo motor drive, double screw-rod drive, Control the movement of the piston rod to ensure the stability of the filling.

4. Adopt double-ball screw rod filling the filling nozzle dive

5. It can be used with capping machine, labeling machine supporting the formation of the production line

6. It combines optical, mechanical, electrical, gas in one. It is easy to operate a filling machine.

7. Having a stable and reliable operation, high production efficiency, strong adaptability.


Conveyor belt

    When the bottle is placed on it, the conveyor belt takes the bottle into the filling machine and starts filling. After filling, it is sent out through the conveyor belt. The whole process is convenient to save time .

    This conveyor belt can be different size of bottle,The width between the two pipes can be adjusted according to your container,ensure smooth bottle safely from the conveyor belt moved.

    on the side of the conveyor is equipped with sensors that can automatically identify when the bottle to go out or, in order to send signals to filling station of screw cap


Measuring cylinder

The function of measuring cylinder cylinder is mainly quantitative filling, its use can make your filling accuracy higher, driven by servo motor, control the movement of the piston rod, the Piston moving down extract the material from the material cylinder to the measuring cylinder cylinder, and then the piston moves up to the dose of the cylinder cylinder in the material to the filling pipeline.

(The size of dose cylinder can be customized according to your needs)



filling head

The ketchup is put into the material cylinder, the piston to pump the ketchup into the measuring cylinder. Then the piston moves up to send the ketchup to the filling pipe. At the same time, when the bottle enters the filling machine through the conveyor belt, the filling head moves down to start filling.After filling, the conveyor belt will automatically send the bottle to the capping station.

(Filling process without drip leakage, the number of filling head can be customized according to your needs)





If you want to know more models of filling machine, you can refer to the table below:


Model

MIC V01

MIC-ZF4

MIC-ZF6

MIC-ZF8

MIC-ZF12

MIC-ZF16

MIC-ZF20

Application

High Viscosity Materials,Butter,Mayonnaise,Honey,Tomato Sauce,Cream , Liquid soap , oil product ,Lotion And So On

Packing Type

Metal Cans, jar, Glass Bottle , Bag, Plastic Bottle Etc

Speed

(basis on 50-500ml)

1500 B/h

2000B/h

2500B/h

3000 B/h

4000B/h

5000 B /h

6000 B/h

Filling Arrange

10-20ML. 25-250ML. 50-1000ml, 50-500ML.100-1000ML.250-2500ML. 1000-5000ML 100ml-5L.(10ml-5l)

Power

30W

3.5Kw

3.6kw

3.7kw

3.8kw

3.9Kw

4.0Kw

Size

1000*480*700

mm

1400*1450*2270

mm

1400*1450*2270

mm

1700*1450*2270

mm

2000*1450*2270

mm

2300*1450*2270

mm

2600 *1450*2270

mm

Weight

35 Kg

500kg

600kg

700kg

800Kg

900 kg

1000 kg


In addition to,we have ketchup packaging machine,tomato paste packaging machine,ketchup filling machine,tomato paste sachet packing machine,ketchup packet filling machine,ketchup sachet packing machine,ketchup pouch filling machine,ketchup packing machine,tomato sauce packing machine,sauce pouch packing machine.

   If you are more than interested in the machine ,you can contact us at market@micmachinery.com


   In short, we will try our best to provide you with satisfactory service,the following is our customer feedback.

Filling head

20 heads

Filling volume range

200ml-2500ml

Production speed

≤4000 Bph basis on1L bottle

Voltage

220V/380V

Power

3.0Kw

Suitable bottle’s diameter

Ф40mm-Ф100mm

Filling error

≤±3

Work pressure

0.55Mpa-0.65Mpa

Size

2800mm × 1400mm× 2500mm

Weight

1000 kg






Touch screen

Canada xinjie color

PLC

Schneider

Solenoid valve

Taiwan Airtac

Optoelectronic system

OPTEX

Micro differential pressure switch

Netherlands

Servo motor

Taiwan TECO

Air source treatment

Taiwan Airtac

Button and low voltage electric appliance

Schneider

Ball screw

Taiwan

Reducer

Taiwan VGM

Switching power supply

Taiwan meanwell

Material

Contact with the material parts of the 316 materials, and the rest of the 304 stainless steel


Product Catalog