Vacuum Emulsifier Homogenizer(100L)
Vacuum Emulsifier Homogenizer(100L)
Vacuum Emulsifier Homogenizer(100L)
Vacuum Emulsifier Homogenizer(100L)
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This machine consists of: oil tank, water tank, vacuum homogeneous emulsifying machine, heating system, mixing system, vacuum system,   electric lifting system, operation control cabinet, piping system. It is the most suitable equipment to produce high-grade skin care creams or other creams products.

Oil tank capacity 40L; water tank capacity 60L; primary pot capacity 120L, working volume 100L; limiting vacuum 0.09MPa.


Size: Complete machine: 1700mm×650mm×1700-2700mm (according to the customers’ need)    Oil and water tank: 1200mm×600mm×1250mm

Material: Inner wall is made by 304 stainless steel, jacket and outer layer are made by 304 stainless steel, inner and outer are polished, the surface handled by special light treatment.

Oil tank and water tank are both double deck, inner wall thickness 4mm, middle and outer thickness 4mm.


Heating system: interlayer electric heating power 8KW, the outer layer covers by asbestos to insulate heat, reducing heat lost and avoiding scalding employees.


Mixing system: both toil tank and water tank assemble disperser of 0.75KW, to make the water and oil heated more quickly and evenly.


Vacuum Emulsifying pot: made of three decks by stainless steel. Interlayer thickness 4mm, middle layer thickness 4mm, outer layer thickness 3mm, special light treatment The homogenizer is on the top of the emulsifying pot, adjustable time setting depends on the product homogenization need, voltage 3800V, power 3KW, made in Shanghai and uses German technology, the highest speed 2800 rev / min. The material moves in a high speed between the rotor and stator, what can engender a strong hydraulic shear power to dispersing materials, meanwhile it can engender  centrifugal power to extrude, milling, crash the material, ultimately make the material mixing, stirring, diminution to the desired requirements. A lighting hole on the pot cover to observe the states of homogeneity. Entrance for spots of material provide possibility to add essence and suchlike materials. Either pour-out the material by tilting the pot or from the bottom, the latter way can make the materials enter the filling machine directly for quantitative filling. Easy to clean.


Vacuum system: voltage 380V, power 1.1KW, materials in water tank and oil tank are absorbed into the primary pot in vacuum. The rotary-vanepump is made by Haibo Kang Company in Shanghai, which can remove the air bubble to improve the homogenizing effect.(circulating cooling by water)


Mixing system: voltage 380V, power 1.1KW, 10-120 rev / min. Monitoring with transparent filter, scraping the interlayer when mixing, frequency control.


Heating system: 8KW electric heating device attaching at the bottom. Heating with temperature display, easy to control.


Electric lifting: voltage 380V, power 1.1KW. Lifting is easy to operate, so the material can be effectively emulsified in a closed condition.


Control System: The control system is equipped with digital time relay device, so it can adjust time and speed of homogenizer based on different material. All control buttons are concentrated together,clear at a glance.

Modern vacuum emulsifier homogenizer offers a wide range of features that enhance emulsification and homogenization efficiency and versatility. These machines can handle a variety of substances, including creams, lotions, suspensions, and more. With adjustable speed settings, precise temperature control, and programmable parameters, manufacturers have the flexibility to optimize the emulsification and homogenization process according to specific product requirements. The vacuum capabilities of these machines contribute to the removal of air and enhanced stability of the emulsion or mixture.



Pot lid feeding system

This device can be connected to the tube using vacuum system, the material into the emulsifying pot, inner wall and outer are 304 high quality stainless steel, inside and outside fine casting, surface special light processing.



Mixing system

Equipped with transparent observation hole, frequency conversion speed regulation wall scraping mixing, voltage 380V, power 0.55KW,10-120 RPM, so that the material fully mixing, mixing, refining to meet the ideal requirements. According to different products arbitrary set of homogenization time.



Emulsifying head

Emulsify material by high speed spinning, using 304 high quality stainless steel, no corrosion, and easy to clean and replace.
The material moves at high speed in the clearance between the multi-layer rotor and stator, forming strong hydraulic shear, disperses the material, and generates centrifugal extrusion, grinding, collision and other comprehensive forces.

If you want to know more models of filling machine, you can refer to the table below:

Vacuum Homogenizer Mixer

Model

10L

30L

50L

100L

150L

200L

300L

500L

600L

1000L

Working Capaicty

10

30

50

100

150

200

300

500

600

1000

Emulsify

KW

0.75

1.1

2.2

3

4

4

4

7.5

11

11

Min/r

0-2800

0-2900

0-2800

0-2800

0-2800

0-2800

0-2900

0-3500

0-3500

0-3500

Agitator

KW

0.55

1.1

1.1

1.1

1.5

1.5

2.2

2.2

4

4

Min/r

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

Machine Dimension

Length

1100

1650

1500

1700

1100

2600

1100

3000

3000

4800

Width

600

600

600

650

600

1900

600

2500

1300

3000

Height

1500

1700-2300

1900-2500

1700-2700

1700-2700

2500-3500

2500-3500

3200-4500

3200-4500

2500-3850



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Factory

MIC Machinery Co., Ltd

Device Name

100L Emulsifying Machine

Working ability

Design volume: 120L

Working volume:100L

Minimum operating volume: 30L

Material

Contact Parts: 304 stainless steel   thickness: 4mm

Interlayer:   304 stainless steel    thickness: 4mm

Outer layer:  304 stainless steel    thickness: 3mm

Weight

800kg

Size

1700mm×650mm×1700-2700mm

Service life

10 years

Stirring

Fixed paddle stirring, PE blade Scraping

Homogenizer

Power: 3KW

Motor speed: 2900r/min

Particle size: 0.2-0.6um

Uncapping

Electric lift

Heating

Electric heating

Discharge

Tilt pot discharge and bottom valve discharge

Process parameters

Working pressure: 0.09MPa

Flimsy parts

1 year renewal except artificial

Warranty period

1 year

Water Pot

Factory

MIC Machinery Co., Ltd

Device Name

100L water pot

Working ability

Design volume: 60L

Working volume: 50L

Stirring

Blades stirring

Mixing Power: 0.75KW

Speed: 150r/min

Uncapping

Removeable uncapping

Temperature display

Digital Temperature display

Discharge

Bottom absorbing discharge

Process parameters

Working pressure: 0.09MPa

Material

Contact segment: 304 stainless steel thickness: 4mm

Outer layer: 304 stainless steel thickness: 3mm


Oil Pot

Factory

MIC Machinery Co., Ltd

Device Name

100L oil pot

Design capacity

Design volume: 50L

Working volume: 40L

Stirring

Blades stirring

Mixing Power: 0.75KW

Speed: 150r/min

Uncapping

Removeable uncapping

Temperature display

Digital temperature display

Discharge

Bottom absorbing discharge

Process parameters

Working pressure: 0.09MPa

Material

Contact segment: 304 stainless steel thickness: 4mm

Outer layer: 304 stainless steel
thickness: 3mm


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