Vial filling line ( 7000-24000 pcs/h)
Vial filling line ( 7000-24000 pcs/h)
Vial filling line ( 7000-24000 pcs/h)
Vial filling line ( 7000-24000 pcs/h)
Vial filling line ( 7000-24000 pcs/h)
  • FEATURES
  • CONFIGURATION
  • APPLICATION

Brief Introduction

The MIC-8-2-2 filling plugging and crimping machine has been improved by our company's scientific research and development. In addition to the use of oral preparations of medical and health products, it can also be used for liquid filling and sealing of food, chemical products and cosmetics.It is characterized by simple equipment, reasonable layout, beautiful appearance, stable production, easy operation and easy cleaning.

This machine is mainly used for filling small dose vial, penicillin etc. The metering filling adopts the stainless steel plunger piston pump controlled by servo motor. The vibrators for plugs and caps are medical grade. All parts of the machine in contact with liquid medicine are made of stainless steel or non-toxic and corrosion-resistant materials.


Features:

1. The bottle on the screw goes directly into the filling station of the rotary chuck, and the bottle feeding structure is reasonable, and the bottles are basically intact and broken.

2. The measurement can be adjusted uniformly and fine-tuned individually.

3. The equipment has reasonable structure, beautiful appearance and convenient maintenance.

4. Button control is adopted in the control part, and the frequency converter is used for speed regulation. The main electrical components are imported.


A vial filling line is a complete system of equipment designed for the efficient and accurate filling of vials with various substances such as liquids, powders, or granules. It is commonly used in pharmaceutical, biotech, and cosmetic industries where precise and sterile filling is crucial.

 

A vial filling line typically consists of several interconnected machines that work together seamlessly to automate the filling process. The line may include equipment such as vial washing machines, sterilization tunnels, filling machines, capping machines, labeling machines, and inspection systems.

 

The vial filling line ensures that the filling process is conducted with precision, maintaining product integrity and minimizing contamination risks. The vials are usually fed into the line, then cleaned and sterilized if necessary, before being filled with the desired substance. The filling machines are designed to accurately measure and dispense the precise volume of the product into each vial. Once filled, the vials are securely sealed with caps or stoppers, and labels can be applied for identification and traceability purposes. Finally, an inspection system may be employed to check the quality, integrity, and proper sealing of the filled vials.

 

The advantage of using a vial filling line is the high level of automation, which increases productivity, reduces human errors, and ensures consistent and reliable filling results. The line can be customized to accommodate different vial sizes and fill volumes, making it suitable for various production requirements.

 

In summary, a vial filling line is an essential component in industries where vials need to be filled with precision and efficiency. It offers a comprehensive solution for filling, sealing, labeling, and inspecting vials, ensuring product quality, regulatory compliance, and customer satisfaction.

Filling head

Quantitative Filling

When the bottle was sent to the location of the chuck, automatic identification of sensors, control by internal program to send signals for filling station, when the bottle comes under the filling head, servo system control ball screw, complete tracking filling, filling process without dripping, do not waste material, also can ensure the bottle clean and tidy, convenient after labeling.

The size of the filling head can be customized according to the caliber of the bottle, ensuring that this machine is absolutely suitable for your product.Adopt Piston Pump Control Filling Head, Ensure Filling Volume Error Control In +/-1%


cover loading automatically


   Cover feeding cage with vibrating disk is connected to a pipe that carries the outside cover ,They automatically arranges the outside cover and deliver the outside cover.

     In this way, the small bottle is covered in a Coherent process, reducing the manual contact with the syringe process, and ensuring bottle hygiene,At the same time, labor costs are reduced.

     In short, we will try our best to provide you with satisfactory service,the following is our customer feedback.

Ampoule

Production capability

1,2ml

24000 pcs/h

5ml

18000 pcs/h

10ml

12000 pcs/h

20ml

7000 pcs/h

rated production capability

above production capability

loading accuracy

± 2%

percent of pass

98%

Power consumption

2.4kw;(Ac 380V/50Hz)

Nitrogen consumption

2 m3/h

Fuel gas

City gas

2 m3/h

Consumption

LPG

0.4 m3/h

Oxygen

Use City gas

1.2 m3/h

Consumption

Use LPG

1.7 m3/h

Suction requirement

0.6m/s

Number of operators

2people

External dimension:

L×W×H(mm)

3600×2100×2450

Net weight (kg)

2500

No.

Name

Brand

QTY

1

Filling pump

MIC

8

2

Filling head

MIC

8

3

Cap screwing head

MIC

2

4

PLC

Siemens

1

5

Touch screen

Siemens

1

6

Frequency converter

Schneider

7

Main electrical components

Schneider

8

Main pneumatic components

AirTAC

9

Main motor

ZD

1

10

Reducer

ZD

1

11

Coneyor motor

ZD

1

11

Material of equipment keel

Domestic

12

Main machine material

Domestic

Product Catalog