MIC Sauce Packing Machine ( Honey, Oil, Sauce, 12000 Bottles/h )
MIC Sauce Packing Machine ( Honey, Oil, Sauce, 12000 Bottles/h )
MIC Sauce Packing Machine ( Honey, Oil, Sauce, 12000 Bottles/h )
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Introduction:
In the dynamic realm of culinary innovation, where diverse flavors and textures converge, the Sauce Packing Machine emerges as a paragon of precision and efficiency. This state-of-the-art marvel seamlessly integrates the essence of sauces with cutting-edge packaging technology, transforming how these flavorful elixirs are bottled and delivered to kitchens and shelves worldwide. By exploring its unique product characteristics, versatile applications, and the intricate mechanical principles guiding its operation, one can truly comprehend its pivotal role in the food industry. From sauce manufacturing plants to gourmet restaurants and retail outlets, this machine ensures that every packet and bottle preserves the authentic taste and richness of sauces, enhancing gastronomic experiences with every pour.

Product Characteristics:
The Sauce Packing Machine boasts a plethora of exceptional product characteristics designed for accuracy and reliability. Crafted from high-quality stainless steel and food-grade materials, these machines guarantee durability, hygiene, and compliance with stringent food safety standards. Featuring adaptable filling volumes and packaging formats, from sachets to glass bottles, they cater to the diverse needs of sauce producers. Equipped with precision dosing systems and sealing mechanisms, these machines ensure mess-free filling, minimizing wastage and optimizing resource utilization. Anti-leak features and tamper-evident seals maintain the freshness and quality of the sauces, ensuring a premium end product for consumers.

Product Applications:
The applications of the Sauce Packing Machine are as varied as the sauces it encapsulates. Sauce manufacturers rely on these machines to maintain the consistency and quality of their blends, ensuring accurate portions and preserving the authentic flavors. Restaurants and catering services benefit from the efficiency of these machines, enhancing the presentation and portion control of their dishes, meeting the high standards of chefs and diners who demand perfection. Retailers, both online and brick-and-mortar, utilize these machines to offer a diverse range of sauce varieties, from traditional to exotic, providing consumers with convenient and flavorful options. Furthermore, these machines find applications in food festivals and events, ensuring uniform and appealing packaging for culinary delights and artisanal sauces.

Mechanical Principle:
At its core, the Sauce Packing Machine operates on advanced mechanical principles designed for precision and speed. Utilizing filling heads, conveyor systems, and sealing stations, the machine accurately measures and dispenses the specified quantity of sauce into individual containers or packets. Sealing mechanisms, employing heat or pressure technology, secure the packaging, preserving the freshness and flavor of the sauces. Integrated sensors and programmable logic controllers (PLCs) oversee the entire process, ensuring uniformity, minimizing errors, and enhancing the overall efficiency of the packaging operation.

In conclusion, the Sauce Packing Machine stands as a beacon of innovation and reliability in the food packaging industry. Its exceptional product characteristics, diverse applications, and advanced mechanical principles make it an indispensable asset for sauce producers, culinary professionals, and retailers globally. Embracing the latest technological advancements, this machine not only ensures the accuracy of sauce packaging but also upholds the highest standards of flavor and consistency, enriching culinary creations and delighting taste buds. As an essential component in the culinary landscape, it continues to shape the way sauces are packaged, purchased, and savored, making it a vital element in the ever-evolving world of gastronomy and culinary arts.


Conveyor belt

When the bottle is placed on it, the conveyor belt takes the bottle into the filling machine and starts filling. After filling, it is sent out through the conveyor belt. The whole process is convenient to save time.
This conveyor belt can be different size of bottle,The width between the baffle plates on both sides of the conveyor belt can be adjusted according to your container,ensure smooth bottle safely from the conveyor belt moved.
on the side of the conveyor is equipped with sensors that can automatically identify when the bottle to go out or, in order to send signals to filling station of screw cap


Capping Station

The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down.



The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.


Technical structure feature:

A. Rinsing part:

☆ It is rotary type, mainly sued for rinsing new bottles send the bottles to the filling machine.

☆ Renew stainless steel clip, simple structure, convenient adjustment; small area touch with bottle mouth, avoid the secondary pollution for the bottle mouth efficiently.

☆ Bottle rinsing machine inlet pipe equipped with pressure gauge.

☆ Bottle rinsing machine equipped with water collector to callback rinsed water.


B . Sauce Filling part:

Sauce filling machine will play a role to fill the sauce products into the bottle; all the contact parts with the products are adopted stainless steel material and special materials, comply with food sanitary standard.

Filling valve is a key part of the machine, plunger-type ration filling valve is special used for filling solid state suspended substance products or high viscosity products. The valve is installed on the filling cylinder through positioning screw, pressure plate and pin position; the valve has two working positions: one is closed valve for the liquid inlet, with the function of opening and closing of valve idler wheel, the pilot valve drives operating loop running to the valve shut state, the valve nozzle is shut by operating loop, the plunger moves up with the drive of lifting idler wheel, the products in the filling cylinder is inhaled to the plunger valve cavity through the perforated hole of operating loop with cylinder; the other is filling with opening valve, with the function of opening and closing idler wheel, the operating shaft drives operating loop to opening valve state, the perforated hole of operating loop is closed, the plunger moves down with the drive of lifting idler wheel, the products in the plunger valve cavity are extruded, and filling to the container under the valve through perforated hole of operating loop; the adjustment of filling capacity will be achieved through the adjustment of elevator idler wheel, the valve of filling scope is 0~100ml; the contact parts with valve and products all adopt materials conform to the food sanitary requirements;

The machine adopts filling with no touch of bottle mouth.


C . Capping parts:

The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.


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Production capacity

12000bph

Motor power

0.37KW

Compressed air consumption

1m 3/min (0.6MPa)

Overall dimension

L*W*H (600mm*800mm*2800mm)

Weight

200KG


Components

Standard Components

Touch screen

SIEMENS (Germany) / MITSUBISHI (JAPAN)

PLC

SIEMENS (Germany) / MITSUBISHI (JAPAN)

Inverter

MITSUBISHI (JAPAN)/Danfoss(Denmark)

Contactor

SCHNEIDER (France)

Breaker

SCHNEIDER (France)

Air switch

SCHNEIDER (France)

Pneumatic components

CAMOZZI (Italy)/SMC(Japan)

Photocell switch

SICK/TURCK (Germany)/OMRON/KEYENCE(Japan)

Proximity switch

SICK/TURCK (Germany)/OMRON/KEYENCE(Japan)


Product Catalog