MIC Tomato Sauce Filling Machine ( Sauce, Ketchup, Honey, 12000 Bottles/h )
MIC Tomato Sauce Filling Machine ( Sauce, Ketchup, Honey, 12000 Bottles/h )
MIC Tomato Sauce Filling Machine ( Sauce, Ketchup, Honey, 12000 Bottles/h )
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Introduction:
In the heart of culinary creativity, where the richness of ripe tomatoes meets precision engineering, the Tomato Sauce Filling Machine stands as an epitome of innovation and reliability. This cutting-edge marvel seamlessly marries the essence of tomatoes with advanced automation, revolutionizing how tomato sauces are bottled and distributed across diverse culinary landscapes. By exploring its distinctive product characteristics, versatile applications, and the intricate mechanical principles guiding its operation, one can truly grasp its pivotal role in the food industry. From large-scale manufacturing plants to gourmet restaurants and retail outlets, this machine ensures that every jar and bottle preserves the authentic flavors of tomato sauces, enhancing culinary experiences with every dollop.

Product Characteristics:
The Tomato Sauce Filling Machine boasts a plethora of exceptional product characteristics meticulously designed for precision and efficiency. Crafted from high-quality stainless steel and food-grade materials, these machines ensure durability, hygiene, and compliance with stringent food safety standards. Featuring advanced dosing pumps and customizable filling nozzles, they accommodate various sauce viscosities, from smooth marinara to chunky salsa, catering to diverse formulations. Equipped with intuitive control panels and sensors, these machines guarantee mess-free filling, minimizing wastage and optimizing resource utilization. Anti-drip features and tamper-evident seals maintain the cleanliness and freshness of the packaging, ensuring a premium end product for consumers.

Product Applications:
The applications of the Tomato Sauce Filling Machine are as diverse as the sauces it encapsulates. Sauce manufacturers rely on these machines for large-scale production, ensuring consistency, accurate portions, and preserving the authentic flavors of tomatoes. Restaurants, fast-food chains, and pizzerias benefit from the precision of these machines, enhancing the presentation and portion control of their signature dishes, meeting the high standards of chefs and diners alike. Retailers, both online and in physical stores, utilize these machines to offer a diverse range of tomato sauce varieties, from classic to specialty flavors, providing consumers with convenient access to premium sauces. Additionally, these machines find applications in catering services and food festivals, ensuring uniform packaging for culinary events and large-scale gatherings.

Mechanical Principle:
At its core, the Tomato Sauce Filling Machine operates on advanced mechanical principles designed for speed, accuracy, and reliability. Utilizing precision dosing pumps, conveyor systems, and filling nozzles, the machine accurately measures and dispenses the specified quantity of tomato sauce into individual containers. Sealing mechanisms, employing high-speed capping or sealing systems, secure the packaging, preserving the freshness and flavor of the sauces. Integrated sensors and programmable logic controllers (PLCs) oversee the entire process, ensuring uniformity, minimizing errors, and enhancing the overall efficiency of the filling and sealing operations.

In conclusion, the Tomato Sauce Filling Machine represents the pinnacle of culinary innovation and efficiency in the food packaging industry. Its exceptional product characteristics, versatile applications, and advanced mechanical principles make it an indispensable asset for sauce producers, culinary professionals, and retailers worldwide. Embracing the latest technological advancements, this machine not only ensures the accuracy of sauce packaging but also upholds the highest standards of flavor and consistency, enriching culinary creations and delighting taste buds. As a central element in the culinary landscape, it continues to shape the way tomato sauces are packaged, purchased, and savored, making it an essential component in the ever-evolving world of gastronomy and culinary arts.


Conveyor belt

When the bottle is placed on it, the conveyor belt takes the bottle into the filling machine and starts filling. After filling, it is sent out through the conveyor belt. The whole process is convenient to save time.
This conveyor belt can be different size of bottle,The width between the baffle plates on both sides of the conveyor belt can be adjusted according to your container,ensure smooth bottle safely from the conveyor belt moved.
on the side of the conveyor is equipped with sensors that can automatically identify when the bottle to go out or, in order to send signals to filling station of screw cap


Capping Station

The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down.



The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.


Technical structure feature:

A. Rinsing part:

☆ It is rotary type, mainly sued for rinsing new bottles send the bottles to the filling machine.

☆ Renew stainless steel clip, simple structure, convenient adjustment; small area touch with bottle mouth, avoid the secondary pollution for the bottle mouth efficiently.

☆ Bottle rinsing machine inlet pipe equipped with pressure gauge.

☆ Bottle rinsing machine equipped with water collector to callback rinsed water.


B . Sauce Filling part:

Sauce Filling Machine will play a role to fill the sauce products into the bottle; all the contact parts with the products are adopted stainless steel material and special materials, comply with food sanitary standard.

Filling valve is a key part of the machine, plunger-type ration filling valve is special used for filling solid state suspended substance products or high viscosity products. The valve is installed on the filling cylinder through positioning screw, pressure plate and pin position; the valve has two working positions: one is closed valve for the liquid inlet, with the function of opening and closing of valve idler wheel, the pilot valve drives operating loop running to the valve shut state, the valve nozzle is shut by operating loop, the plunger moves up with the drive of lifting idler wheel, the products in the filling cylinder is inhaled to the plunger valve cavity through the perforated hole of operating loop with cylinder; the other is filling with opening valve, with the function of opening and closing idler wheel, the operating shaft drives operating loop to opening valve state, the perforated hole of operating loop is closed, the plunger moves down with the drive of lifting idler wheel, the products in the plunger valve cavity are extruded, and filling to the container under the valve through perforated hole of operating loop; the adjustment of filling capacity will be achieved through the adjustment of elevator idler wheel, the valve of filling scope is 0~100ml; the contact parts with valve and products all adopt materials conform to the food sanitary requirements;

The machine adopts filling with no touch of bottle mouth.


C . Capping parts:

The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.


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    In short, we will try our best to provide you with satisfactory service,the following is our customer feedback:

Production capacity

12000bph

Motor power

0.37KW

Compressed air consumption

1m 3/min (0.6MPa)

Overall dimension

L*W*H (600mm*800mm*2800mm)

Weight

200KG


Components

Standard Components

Touch screen

SIEMENS (Germany) / MITSUBISHI (JAPAN)

PLC

SIEMENS (Germany) / MITSUBISHI (JAPAN)

Inverter

MITSUBISHI (JAPAN)/Danfoss(Denmark)

Contactor

SCHNEIDER (France)

Breaker

SCHNEIDER (France)

Air switch

SCHNEIDER (France)

Pneumatic components

CAMOZZI (Italy)/SMC(Japan)

Photocell switch

SICK/TURCK (Germany)/OMRON/KEYENCE(Japan)

Proximity switch

SICK/TURCK (Germany)/OMRON/KEYENCE(Japan)


Product Catalog