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Product Characteristics:
The Rotary Tomato Ketchup Filling Machine boasts an array of exceptional characteristics. Crafted from top-tier materials, these machines are designed for durability, ensuring seamless operations even under rigorous production demands. Their flexibility shines through in customizable filling capacities, accommodating various packaging needs, from individual sachets to bulk containers. Advanced dosing systems guarantee precise and consistent filling, minimizing wastage and optimizing resources. These machines often feature intuitive interfaces, enhancing user experience and enabling swift adjustments. Moreover, leak-proof sealing mechanisms maintain the freshness of the ketchup, ensuring the end product retains its quality and flavor.
Product Applications:
The applications of the Rotary Tomato Ketchup Filling Machine are diverse and far-reaching. Food manufacturers, ranging from small-scale enterprises to large-scale production facilities, rely on these machines to package tomato ketchup efficiently. Fast-food chains, restaurants, and catering services benefit from the machine's ability to maintain portion control, ensuring consistency in taste for their customers. Retailers also find value in these machines, offering consumers neatly packaged, ready-to-use tomato ketchup bottles and sachets. The adaptability of these machines extends beyond ketchup to include other tomato-based products, such as sauces, dressings, and marinades, making them indispensable in the culinary landscape.
Mechanical Principle:
At its core, the Rotary Tomato Ketchup Filling Machine operates on intricate mechanical principles geared toward precision and efficiency. Utilizing advanced rotary mechanisms, the machine orchestrates the precise filling of containers. Precision pumps and filling heads ensure accurate measurement and dispensing of the ketchup, maintaining consistency across every unit. The rotary motion optimizes speed without compromising accuracy, maximizing production output. Sealing mechanisms, employing heat or pressure, secure the containers, preserving the freshness and taste of the contents. Automated sensors and controllers oversee the entire process, guaranteeing reliability and minimizing human error.
In conclusion, the Rotary Tomato Ketchup Filling Machine stands as a testament to the fusion of technology and functionality. Its exceptional product characteristics, diverse applications, and intricate mechanical principles make it an indispensable tool for food manufacturers aiming for precision, efficiency, and quality in packaging tomato-based condiments. Embracing the latest innovations, this machine paves the way for superior products on dining tables worldwide.
The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.
Technical structure feature:
A. Rinsing part:
☆ It is rotary type, mainly sued for rinsing new bottles send the bottles to the filling machine.
☆ Renew stainless steel clip, simple structure, convenient adjustment; small area touch with bottle mouth, avoid the secondary pollution for the bottle mouth efficiently.
☆ Bottle rinsing machine inlet pipe equipped with pressure gauge.
☆ Bottle rinsing machine equipped with water collector to callback rinsed water.
B . Sauce Filling part:
Sauce filling machine will play a role to fill the sauce products into the bottle; all the contact parts with the products are adopted stainless steel material and special materials, comply with food sanitary standard.
Filling valve is a key part of the machine, plunger-type ration filling valve is special used for filling solid state suspended substance products or high viscosity products. The valve is installed on the filling cylinder through positioning screw, pressure plate and pin position; the valve has two working positions: one is closed valve for the liquid inlet, with the function of opening and closing of valve idler wheel, the pilot valve drives operating loop running to the valve shut state, the valve nozzle is shut by operating loop, the plunger moves up with the drive of lifting idler wheel, the products in the filling cylinder is inhaled to the plunger valve cavity through the perforated hole of operating loop with cylinder; the other is filling with opening valve, with the function of opening and closing idler wheel, the operating shaft drives operating loop to opening valve state, the perforated hole of operating loop is closed, the plunger moves down with the drive of lifting idler wheel, the products in the plunger valve cavity are extruded, and filling to the container under the valve through perforated hole of operating loop; the adjustment of filling capacity will be achieved through the adjustment of elevator idler wheel, the valve of filling scope is 0~100ml; the contact parts with valve and products all adopt materials conform to the food sanitary requirements;
The machine adopts filling with no touch of bottle mouth.
C . Capping parts:
The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.
Conveyor belt
When the bottle is placed on it, the conveyor belt takes the bottle into the filling machine and starts filling. After filling, it is sent out through the conveyor belt. The whole process is convenient to save time.This conveyor belt can be different size of bottle,The width between the baffle plates on both sides of the conveyor belt can be adjusted according to your container,ensure smooth bottle safely from the conveyor belt moved.
on the side of the conveyor is equipped with sensors that can automatically identify when the bottle to go out or, in order to send signals to filling station of screw cap
Capping Station
The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down.
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If you are more than interested in the machine ,you can contact us at market@micmachinery.com
In short, we will try our best to provide you with satisfactory service,the following is our customer feedback.
