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Introduction:
In the landscape of manufacturing, where efficiency and precision are paramount, the Tube Filling Line emerges as a transformative solution, seamlessly integrating advanced technology with streamlined processes. This innovative system revolutionizes the production of various products, from cosmetics to pharmaceuticals, offering manufacturers a reliable and efficient method for filling tubes with precision and speed. Let's explore the unique characteristics, versatile applications, and intricate mechanical principles of the Tube Filling Line, and how it is reshaping the manufacturing industry.
Product Characteristics:
The Tube Filling Line showcases a range of exceptional features meticulously designed for precise and efficient tube filling. Crafted from durable materials and equipped with state-of-the-art components, such as filling machines, capping machines, and labeling systems, it ensures durability and adherence to stringent quality standards. With customizable settings and user-friendly interfaces, this system provides manufacturers with flexibility and control over the filling process. Its adjustable controls accommodate various tube sizes and formulations, guaranteeing consistent and accurate fills for each product. Equipped with anti-drip mechanisms and sealing technology, it preserves the integrity of formulations, delivering products of unparalleled quality.
Product Applications:
The applications of the Tube Filling Line cater to a diverse range of industries, including cosmetics, pharmaceuticals, and personal care products. Ideal for medium to large-scale production, it excels in filling tubes with creams, gels, ointments, and more. Manufacturers leverage its versatility for custom formulations, ensuring each product receives a precise and uniform fill. Whether packaging skincare serums or pharmaceutical creams, the Tube Filling Line serves as an indispensable tool for optimizing production processes and meeting market demands with efficiency and accuracy.
Mechanical Principle:
At its core, the Tube Filling Line operates on advanced mechanical principles designed for precision and reliability. Utilizing automated filling machines, conveyor systems, and quality control mechanisms, it accurately dispenses specified quantities of product into individual tubes. Temperature and pressure controls maintain optimal consistency, while integrated sensors and programmable logic controllers oversee the entire automated process. This precision ensures uniformity and minimizes errors, maximizing efficiency and productivity in manufacturing operations.
In conclusion, the Tube Filling Line represents a paradigm shift in manufacturing, where technology meets efficiency to drive productivity and innovation. Its exceptional characteristics, diverse applications, and robust mechanical principles make it an indispensable asset for manufacturers seeking to optimize their production processes. As a cornerstone of modern manufacturing, it continues to redefine industry standards, ensuring each tube filled embodies the essence of precision, quality, and efficiency.
This machine function is:
1. Automatic tube loading
2. Automatic tube filling and sealing
3. Automatic tube cutting and date printing
4. Automatic tube counting and tube outlet
5. No tube no filling
6. Can be customized for different tubes
This machine is made for plastic tubes, easy operation and washing. Many factories in European countries are using our same machine, such as Greece and Italy and etc. And we also have many customers in the USA and Asian countries who buy and use our machines. Therefore, the stability,filling precision, precision of orientation and precision of cutter are more accurate than similar products in China. So, you can to use this machine to achieve the best filling effect.
Machine filling accuracy is at 0.1-0.5g, from 1-75ml.

Internal and external heating system
The main function of this heating head is to heat the inside and outside of the end of the filled pipe
Working process: when the tube is moved to the heating head after automatic calibration and filling, the motor drives the heating head to move down to heat the end of the tube, with high efficiency to ensure that the inside and outside of the tube is heated evenly. This provides a good premise for subsequent sealing and printing dates.

The control panel
The control panel on the filling machine is the core of the machine, the function is clear, the operation is simple, as long as adjust the corresponding button, the internal program will control the machine to run smoothly

Sensor and Sensor rod
Main role is to sense the tube, and automatically turn the tube to ensure the standard.
Workflow: When the tube enters the machine bench, the sensor is automatic, adjusts the position of the pipe, and sends a signal to the next filling station. The internal program controls automatic filling
If you want to know more models of filling machine, you can refer to the table below:
Model |
L30 |
L30I |
L45 |
L45I |
L60 |
L60I |
R30 |
R30I |
R45 |
R60 |
Application |
Pharmacy, cosmetic, food and chemical ,super glue, glue 502. etc. |
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Packing Type |
Soft tube,aluminum tube,plastic tube. Etc |
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Speed |
10-50 t/m |
25-45 t/m |
30-75 t/m |
40-45 t/m |
50-60 t/m |
50-60 t/m |
20-30 t/m |
20-30 t/m |
30-35 t/m |
30-65 t/m |
Filling Arrange |
1-300ml,2-300ml,3-20ml,5-75ml, 15-75ml, 75-250ml,5-75ml/75-150ml /150-300ml |
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Power |
1.1Kw |
1.1kw |
2.2Kw |
2.2Kw |
2.2Kw |
2.2Kw |
1.1kw |
1.1Kw |
4KW |
5.5Kw |
Size |
1130*750*1680 mm |
1500*700*1800 mm |
1950*800*1850 mm |
1950*800*1850 mm |
1900*1400*2000 mm |
1900*1400*2000 mm |
1230*700*1400 mm
|
1230*700*1400 mm |
1450*1050*1750 mm |
1850*950*1980 mm |
Weight |
250Kg |
300Kg |
850Kg |
800 Kg |
850Kg |
1200 Kg |
250Kg |
250Kg |
475Kg |
850Kg |
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