Experienced supplier of Vial Filling And Sealing Machine,liquid vial filling machine,automatic vial filling machine

This filling capping machine is suitable for:

A variety of small doses of liquid filling & capping such as oil, injection. Widely used in food, pharmaceutical, chemical industries and scientific research.

This machine function is:

1. Automatic conveyor belt running

2. Automatic bottles feeding

3. Automatic rubber plug feeding and loading

4. Automatic aluminum Caps capping

5. Automatic double filling heads and filling

6. No bottles no filling

7. No bottles no plug

8. No bottles no capping

9. Can be customized according to different bottles shape and size

Characteristic:
1、 Human-machine interface settings, an easy and intuitive, PLC control, the amount of precision equipment.

2、 Frequency control, the production rate be adjusted automatically count.

3、 No bottle no filling.

4、 SUS304 and 316L stainless steel, full compliance with GMP requirements.

A vial filling and sealing machine is a specialized piece of equipment used in the pharmaceutical, biotech, and healthcare industries to automate the process of filling vials with liquids, powders, or granules and sealing them with secure closures. It combines two crucial functions into a single machine, enhancing production efficiency and ensuring the integrity and safety of the filled vials.

The vial filling and sealing machine operates by receiving vials from a feeding system, such as a conveyor or an automated loader. The vials are then transported to the filling station, where precise amounts of the desired substance are accurately dispensed into each vial. The filling process can be adjusted to accommodate various vial sizes and fill volumes, providing flexibility in production.

After the vials are filled, they move to the sealing station, where secure closures are applied. The machine employs advanced mechanisms, such as crimping, screwing, or snap-on sealing, to seal the vials tightly and prevent any leakage or contamination. The sealing process can be customized to match the specific closure requirements of the vials being filled.

Vial filling and sealing machines are equipped with control systems that allow operators to adjust parameters such as filling volume, sealing pressure, and speed, providing flexibility to meet different production needs. Additionally, some machines may incorporate additional features such as cap sorting, cap sterilization, and inspection systems to ensure proper sealing and product quality.

The advantages of using a vial filling and sealing machine include increased production efficiency, reduced labor costs, precise filling accuracy, consistent sealing quality, and enhanced product safety. By automating these critical processes, the machine minimizes human errors, reduces the risk of contamination, and maintains the integrity of the filled vials throughout the packaging process.

In summary, a vial filling and sealing machine is an essential asset in industries that require efficient and reliable vial packaging. Its integration of filling and sealing functions streamlines production, ensuring accurate filling volumes and secure closures. The machine's automation capabilities contribute to increased productivity, product quality, and overall operational efficiency.

This machine is built in the absorption of foreign advanced technology, based on independently developed by our company.

Full compliance with the GMP requirements.

The main platform

The picture includes chuck, sensor.filling head,and automatic plug feeding and lid tightening stations.They are clear function and easy to clean.

Among them, the chuck is used to fix the filling container and drive the container to move to the filling、capping and other stations. The circular design can save space while setting up multiple positions, so that the filling process is time-saving and efficient

We can customize this turntable, filling head, screw cap and so on

outside cover loading automatically

outside cover feeding cage with vibrating disk is connected to a pipe that carries the outside cover ,They automatically arranges the outside cover and deliver the outside cover.

In this way, the small bottle is covered in a consistent process, reducing the manual contact with the syringe process, and ensuring bottle hygiene,At the same time, labor costs are reduced.

Conveyor belt

When the bottle is placed on it, the conveyor belt takes the bottle into the filling machine and starts filling. After filling, it is sent out through the conveyor belt. The whole process is convenient to save time.

This conveyor belt can be different size of bottle,The width between the two pipes can be adjusted according to your container,ensure smooth bottle safely from the conveyor belt moved .

on the side of the conveyor is equipped with sensors that can automatically identify when the bottle to go out or, in order to send signals to filling station of screw cap

^{In short, we will try our best to provide you with satisfactory service,the following is our customer feedback:}

Filling volume	5-50ml
Loading error	≤ ±1%
Rotation (rolling) Cover pass rate	≥99%
Production capacity	30-50BPM
Production capacity	60-90BPM
Power supply	380V/50Hz
Power	2.0 kw
Weight	600 kg
Dimension	200010001500mm

Name	Brand
Press-button	Schneider
Magnetic Contactor	Schneider
Relay	Omron
Frequency Transformer	Mitsubishi
Motor	JSCC made in Germany
Air Cylinder	Airtac
Solenoid Valve	Airtac
Speed Reducer	Made in Taiwan
Bearing	NSK
PLC	Mitsubishi
Touch Screen	Mitsubishi
Fibre-optical	Autonics
Switching Mode Power Supply	NWELL
Step Motor	SNAYO made in Japan

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