MIC Mayonnaise Filling Machine ( Mayonnaise, Sauce, Yogurt, 30-35 Cups/min )
MIC Mayonnaise Filling Machine ( Mayonnaise, Sauce, Yogurt, 30-35 Cups/min )
MIC Mayonnaise Filling Machine ( Mayonnaise, Sauce, Yogurt, 30-35 Cups/min )
MIC Mayonnaise Filling Machine ( Mayonnaise, Sauce, Yogurt, 30-35 Cups/min )
MIC Mayonnaise Filling Machine ( Mayonnaise, Sauce, Yogurt, 30-35 Cups/min )
  • FEATURES
  • PARAMETER
  • CONFIGURATION
Introduction:
In the heart of modern gastronomy, where flavor meets precision, the Mayonnaise Filling Machine stands as a testament to innovation and efficiency. This state-of-the-art technology seamlessly blends the creamy richness of mayonnaise with advanced automation, transforming how this beloved condiment is packaged and distributed across tables worldwide. By exploring its unique product characteristics, versatile applications, and the intricate mechanical principles guiding its operation, we unravel the essence of culinary excellence. From large-scale food production facilities to gourmet restaurants and catering services, the Mayonnaise Filling Machine ensures that every jar, bottle, or sachet preserves the authentic taste and quality of mayonnaise, enriching culinary creations with every dollop.

Product Characteristics:
The Mayonnaise Filling Machine boasts a myriad of exceptional characteristics meticulously designed for reliability and precision. Crafted from high-grade stainless steel and adhering to stringent food safety standards, these machines guarantee durability and hygiene. Featuring specialized dosing systems and adjustable filling heads, they accommodate a wide range of mayonnaise viscosities, ensuring consistent filling in every container. Advanced sensors and user-friendly interfaces enhance operational efficiency, minimizing spillage and optimizing resource utilization. Equipped with anti-drip mechanisms and air-tight seals, these machines maintain the freshness and creaminess of the mayonnaise, delivering a premium product to consumers.

Product Applications:
The applications of the Mayonnaise Filling Machine are as diverse as the culinary world itself. Large-scale food manufacturers rely on these machines for bulk packaging, ensuring uniform portion sizes and meeting the demands of both retail and food service sectors with accuracy and consistency. Restaurants, catering services, and fast-food chains benefit from the precision of these machines, enhancing the presentation and uniformity of their dishes, from salads to sandwiches. Additionally, these machines cater to the needs of hotels, airlines, and institutional kitchens, ensuring standardized packaging for mass meal services. Whether it's individual sachets for takeaway orders or larger jars for retail shelves, Mayonnaise Filling Machines offer versatile solutions, addressing the varied needs of the culinary industry.

Mechanical Principle:
At its core, the Mayonnaise Filling Machine operates on advanced mechanical principles designed for speed, accuracy, and reliability. Utilizing precision dosing pumps, conveyor systems, and filling nozzles, the machine accurately measures and dispenses the specified quantity of mayonnaise into individual containers. Sealing mechanisms, employing high-speed capping or sealing technology, secure the packaging, preserving the freshness and creaminess of the condiment. Integrated sensors and programmable logic controllers (PLCs) oversee the entire process, ensuring uniformity, minimizing errors, and enhancing the overall efficiency of the filling and sealing operations.

In conclusion, the Mayonnaise Filling Machine represents the epitome of culinary precision and efficiency in the food packaging industry. Its exceptional product characteristics, versatile applications, and advanced mechanical principles make it an indispensable asset for food manufacturers, culinary professionals, and retailers worldwide. Embracing cutting-edge technology, this machine not only ensures the accuracy of mayonnaise filling but also upholds the highest standards of flavor, consistency, and quality. As a fundamental element in the culinary landscape, it continues to shape the way mayonnaise is packaged, enhancing the dining experience for consumers and culinary experts alike.




Quantitative piston filling

piston filling and cup lifting function, no splash and leakage, the filling system also has CIP clean function.



Film Sealing cutting


  The system consists of automatic film drawer, printing film location, waste film collection and thermostat sealing system, sealing system can runs fast and locates at the printed film accurately. Thermostat sealing cutting system uses Omron PID temperature controller and sensor for high-quality heat sealing.




Capping function

  it is composed of lower locating mould, lid storage frame and lid releasing manipulator. The position of the cover is accurate, the success rate is high, to ensure that the cover is closely connected with the plastic cup.

Automatic cup filling sealing machine can auto cup falling, cups detecting, auto filling, auto vacuum, film sealing cups, auto cover placing and capping, auto discharging the finish product. Base on different mold quantity, its capacity from 1800-2000cups per hour, suitable for the foods and beverage factory production needs.

Whole machine ismade by stainless steel 304 and anodizing aluminum, ensures it can run in bad environment which has damp, steam, oil, acidity and salt etc. its body can accept the water rinsing clean.

Using high quality imported electrical parts and pneumatic parts which ensures the stable running in long time, reduces the stop and maintenance time.


the macine mainly feature:
Driven system:Servo motor with gearbox for the cup molds stepping running, it can moves the filled cup very fast but avoid material splashing because the servo motor can start and stop with uniform velocity, and also high positioning accuracy.
Empty cup loading function: it adopts spiral separating and pressing technology which can avoid the cup damaging and deforming, it has vacuum sucker which can guide the cup to onto the mold accuracy.
Empty cup detecting function: it adopts photoelectric sensor or optical fiber sensor to detect the mold have or haven’t empty cup, it can avoid the mistake filling and sealing if the mold without the cup, reduce the product waste and machine cleaning.
Quantitative piston filling function: piston filling and cup lifting function, no splash and leakage, the filling system also has CIP clean function.
Granules filling device: measuring cup filling is suitable for filling little granules on the hummus.
Vacuum function: the system is composed of vacuum pump, vacuum gas storage tank, vacuum valve, charging valve, vacuum meter, etc. The cup will be vacuumed to extend the shelf life of the product.
Film Sealing cutting function: The system consists of automatic film drawer, printing film location, waste film collection and thermostat sealing system, sealing system can runs fast and locates at the printed film accurately. Thermostat sealing cutting system uses Omron PID temperature controller and sensor for high-quality heat sealing.
Capping function: it is composed of lower locating mould, lid storage frame and lid releasing manipulator. The position of the cover is accurate, the success rate is high, to ensure that the cover is closely connected with the plastic cup.
Discharge system: it can output the sealed trays and sends it to the outside liner.
Automation control system: it is made up by PLC, Touch screen, servo system, sensor, magnetic valve, relays etc.
Pneumatic system: it is made up of valve, air filter, meter, pressing sensor, magnetic valve, air cylinders, silencer etc.
Dust guards: it is optional function, it is made up by PC plates and stainless steel, has safety switches which protect the operator.

    In addition to,we have hot sauce bottle filler,sauce bottle filler,bbq sauce bottle filler. If you are more than interested in the machine ,you can contact us at market@micmachinery.com


    In short, we will try our best to provide you with satisfactory service,the following is our customer feedback:

Type

Plastic cup filling sealing capping machine

Model

ATS-5VG

Filling nozzles

5 working station

Capacity

30-35 Cups/minute

Filling volume

100-500 gram (be adjustable)

Voltage

380V/50HZ/ three-phase four-wire  (Customized)

Power

8.5Kw

Working pressure

0.6Mpa-0.8Mpa

Dimension

4500mm × 1400mm× 1800mm

Weight

1600 kg

Touch screen

Siemens (Germany)

PLC

Siemens (Germany)

Temperature-controlled meter

Omron (Japan)

Relay

Omron (Japan)

Sensor

Omron (Japan)

Air cylinder

AirTac (China, Taiwan)

Solenoid valve

AirTac (China, Taiwan)

Pneumatic element

AirTac (China, Taiwan)

Stepping motor

Mitsubishi (Japan)

Servo motor drive system

Mitsubishi (Japan)

Switch

Schneider (France)

Contactor

Schneider (France)

Frequency changer

Schneider (France)

Product Catalog