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Weighing Barrel Filling Machine 200-600 BPH
The Barrel Filling Machine is designed for accurate weight-controlled filling of lubricating oil, engine oil, motor oil and other industrial liquids into 5–30L barrels or drums. The MIC-ZF-4 uses a four-head weighing system to monitor filling weight and automatically stop filling when the preset target is reached. With a production capacity of 200–600 barrels/hour and filling accuracy of ≥99%, it provides a practical solution for lubricant manufacturers that need stable output, reduced product waste and repeatable filling results.
Core Technical Parameters
The MIC-ZF-4 is a four-head weighing filling machine developed for medium-capacity industrial liquid packaging. Its weighing system measures the product during filling rather than relying only on a preset filling time, helping operators maintain consistent target weight across production batches.
| Parameter | MIC-ZF-4 Specification |
|---|---|
| Model | MIC-ZF-4 |
| Filling Head Quantity | 4 |
| Filling Capacity Range | 5–30 L |
| Production Capacity | 200–600 barrels/hour |
| Filling Accuracy | ≥99% |
| Applicable Barrel Size | 180–300 mm L × 120–250 mm W × 280–450 mm H |
| Machine Power | 4 kW |
| Gas Consumption | 0.6 m³/min |
| Working Pressure | 0.55–0.65 MPa |
| Machine Dimension | 2500 × 1600 × 2300 mm |
| Machine Weight | 700 kg |
| Touch Screen | Siemens |
| PLC | Siemens |
| Solenoid Valve | AirTAC |
| Bottle Inspection Photoelectric | Omron |
| Proximity Switch | Schneider |
| Weighing Sensor | Zemic |
Key Features & Advantages
Precision Load Cell Weighing System
The load cell is the key measurement component of the weighing filling system. During operation, the barrel is positioned on the weighing platform while the filling system monitors the increasing product weight. Once the preset target is reached, the filling process stops automatically.
This closed-loop weighing method is particularly useful for lubricating oils and other liquids where consistent filling quantity is important. The system helps reduce underfilling, overfilling and unnecessary material loss. MIC's existing lube oil filling system describes the same operating principle: the filling weight is monitored and the machine stops when the preset weight is reached.
Four-Head Filling Configuration
The MIC-ZF-4 uses four filling heads to increase production efficiency compared with lower-head configurations. The published model table lists the ZF-4 at 200–600 barrels/hour, making it suitable for lubricant packaging operations requiring higher throughput without moving to a six-head system.
The four-head arrangement can also be incorporated into an automated production line with conveying, capping and labeling equipment, allowing the filling process to become part of a continuous packaging workflow.
Stable Barrel Conveying and Positioning
The conveyor system transports containers into the filling area and maintains their position during weighing and filling. Stable container positioning is important because movement or external interference can affect weight measurement.
For lubricant packaging, the conveyor and filling station therefore work together: containers enter the filling position, the weighing system measures the target quantity, and the filling heads deliver the product under controlled conditions.
Siemens PLC & Touchscreen Control
The machine uses a Siemens PLC and Siemens touchscreen for control and operator interaction. The HMI allows production parameters to be monitored and adjusted according to the selected filling application.
The published configuration also includes AirTAC solenoid valves, Omron photoelectric inspection, Schneider proximity switches and Schneider low-voltage electrical components, while the weighing sensor is supplied by Zemic.
Application Scenarios
Lubricating Oil and Engine Oil Filling
The MIC-ZF-4 is suitable for filling products such as lubricating oil, engine oil and motor oil into medium-size barrels. MIC's lube oil production line information specifically describes weighing filling for machine oil, lubricant oil, motor oil and engine oil.
The weighing method is particularly useful when the filling specification is defined by target weight. Operators can set the required filling value and allow the weighing system to control the stopping point.
Industrial Liquid Packaging
Beyond lubricant applications, the machine can be configured for other industrial liquids where weight-controlled filling is required. Suitability depends on viscosity, density, container dimensions, chemical compatibility and the required filling specification.
For customers planning a complete lubricant packaging project, see the Experienced supplier of lube oil production line for a complete filling, capping and labeling workflow.
Medium-Volume Barrel Filling
With a 5–30L filling range and 200–600 barrels/hour production capacity, the MIC-ZF-4 is positioned between small-scale filling equipment and higher-capacity multi-head systems. The container dimensions listed by MIC are 180–300 mm in length, 120–250 mm in width and 280–450 mm in height.
This configuration is appropriate for lubricant manufacturers that need automated filling for standardized barrels while retaining flexibility for different container specifications.
Matching Production Line
Automatic Capping and Sealing
After weighing filling, barrels can be transferred to an automatic capping station for consistent cap positioning and sealing. MIC provides an Experienced supplier of seal cap machine, cap sealing machine, automatic bottle cap sealing machine for integration with filling and packaging systems.
Connecting the filling and capping processes reduces manual handling and creates a more continuous packaging workflow.
Oil Bottle Labeling
Following capping, an automatic labeling system can apply product labels to the filled containers. MIC's Experienced supplier of honey labeling machine, olive oil labeling machine, oil bottle labeling machine provides a related packaging solution for oil containers.
A typical lubricant packaging sequence can therefore be configured as:
Barrel Feeding → Weighing Filling → Capping → Labeling → Inspection → Packing
The exact line configuration can be adjusted according to barrel dimensions, filling product, production target and factory layout. MIC's lube oil production line describes an integrated workflow covering filling, capping, labeling and subsequent packaging.
How the Weighing Barrel Filling Machine Works
The MIC-ZF-4 uses a straightforward weight-control process:
1. Barrel Infeed
Empty barrels enter the machine through the conveyor system and are positioned at the filling station.
2. Container Detection
Photoelectric detection confirms the container position before the filling cycle begins.
3. Weighing Initialization
The weighing system establishes the measurement condition before product delivery.
4. Four-Head Filling
The filling heads deliver lubricant or another compatible liquid into the barrels.
5. Weight Monitoring
The weighing sensor continuously monitors the increasing product weight.
6. Automatic Stop
When the preset target weight is reached, the filling system stops automatically.
7. Product Transfer
The filled barrels move toward the downstream capping, labeling or packing equipment.
This operating principle allows the filling process to be controlled by actual product weight rather than only by filling time. MIC's published lube oil line information also describes weighing filling in which the machine stops once the preset weight is reached.
Certifications & Factory Strength
MIC Machinery provides filling and packaging equipment for lubricant, chemical, food and other industrial applications. The company website maintains dedicated product, production-line, service and certification resources, including a Patent CE section.
For a complete project, equipment configuration can be developed around the customer's product, container, target capacity and factory layout. This allows the Barrel Filling Machine to operate as an individual filling unit or as part of a complete lubricant packaging line.
For projects requiring specific certification, electrical standards, product-contact materials or customized safety requirements, the applicable documentation and configuration should be confirmed with MIC before order placement.
Why Choose MIC-ZF-4?
The MIC-ZF-4 combines four-head filling, load-cell weighing and automated control in one industrial filling system. Its 200–600 barrels/hour capacity, 5–30L filling range and ≥99% published filling accuracy make it suitable for lubricant manufacturers seeking controlled medium-volume production.
The machine can also be integrated with capping and labeling equipment to create a complete packaging workflow. For customers producing engine oil, motor oil, lubricating oil or similar industrial liquids, MIC can develop the filling configuration around the required barrel size, filling weight, production target and downstream packaging process.
Request a customized MIC-ZF-4 Barrel Filling Machine solution for your 200–600 barrels/hour production requirement.
|
MODEL |
MIC-ZFW-2 |
MIC-ZFW-4 |
MIC-ZFW-6 |
|
Filling Head Quantity |
2 |
4 |
6 |
|
Fiiling Quantity |
5L-30L |
≥5L-30L |
5L-30L |
|
Capacity |
100-300 barrels/hour |
200-600 barrels/hour |
400-900 barrels/hour |
|
Label Accuracy |
≥99% |
≥99% |
≥99% |
|
Barrel Size |
180-300mm(length) 120-250mm(width) 280-450mm(height) |
180-300mm(length) 120-250mm(width) 280-450mm(height) |
80-300mm(length) 120-250mm(width) 280-450mm(height) |
|
Gas consumption |
0.6m³/min |
0.6m³/min |
0.6m³/min |
|
Working Pressure |
0.55-0.65Mpa |
0.55-0.65Mpa |
0.55-0.65Mpa |
|
Machine Power |
3.5kw |
4kw |
5.5kw |
|
Dimension (*W*H) |
2000*1600*2300mm |
2500*1600*2300mm |
3200*1600*2300mm |
|
Weight |
650KG |
700KG |
850KG |
|
NAME |
BRANDING |
|
Touch Screen |
Siemens |
|
PLC |
Siemens |
|
Solenoid Valve |
AirTAC |
|
Bottle inspection photoelectric |
Omron |
|
Proximity switch |
Schneider |
|
Air source treatment |
AirTAC |
|
Alarm |
China |
|
Weighing sensor |
Zemic |
|
Button and Low Voltage Electric Appliance |
Schneider |
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